perfecton logo

TEL

0243-48-2700

Address

36-5 Aza-Mukaihara, Oyama, Otama-mura, Adachi-gun Fukushima-ken, Japan 969-1301

Services

Plastic Molding

We own 23 injection molding machines, to handle small quantity orders to mass production.

First class molding professional
2 certified professionals present

Second class molding professional
5 certified professionals present

We will work towards a solution for all customers. Please feel free to consult with us.

High Precision Molding Products

Parts such as gears and shafts manufactured by injection molding are lighter and cost-efficient alternatives for traditional metal products.

FormGears, worm drives
PrecisionConcentricity Less than 0.02
Circularity Less than 0.02
Helical gear meshing JGMA Level 3 to 5
Spur gear meshing JGMA Level 0 to 5
SizeGear shape φ 3 to 40mm

Concentricity, Worm-Removal Structure Technology in Dies

UsesHome electronics, cars
CharacteristicsConcentricity, Worm-Removal Structure Technology in Dies

Thin-wall Molding Products

SizeOuter diameter φ 12 to 20mm
Thickness Less than 0.015
CharacteristicsThin-wall molding, concentricity

Molding of Engineered Plastics Such as PPS and LCP
We do injection molding of engineered plastics such as PPS, LCP (liquid crystal polymer) and elastomer.

Materials

Super Engineering resin
・PPS
・LCP
・PEEK

Engineering resin
・PA (nylon / polyamide)
・PC (polycarbonate)
・POM (polyacetal)
・PBT (polybutylene terepthalate)
・PPE (polyphenylene ether)

General purpose materials
・ABS resin
・PP (polypropylene)
・PE (polyethylene)
・PS (polystyrene)
・PMMA (polymethyl methacrylate)

Design and Manufacturing Metal Dies

Manufacture and assembly of precision dies

We also produce metal precision dies. Integrated production is possible. We will accommodate your needs from prototypes to mass production.

Die design and molding

In addition to injection molding we also offer designing and developing of special structure dies and hot runners.

Die maintenance

We carry out maintenance within our own company. In any cases of trouble, we will resolve it promptly.

Measurement and Testing

We have various measurements to stabilize the quality of our products. Testing criterias will be set accordingly to necessary structures and elements.

1 Level 2 QC
7 Level 3 QCs present

Extensive measuring equipment

We have a dedicated inspection room where we conduct various and thorough inspections using instruments such as image measuring machines, CNC three-dimensional measuring machines, roundness measuring machines, gear meshing test machines, etc.
We only deliver products that have passed the inspection and meets environmental standards.
We also accept inspection and measurement orders.

Surface Treatment / Micro Blasting

We implemented a micro-blasting machine by IEPCO for washing machine screws, improving mold releasabilities, maintenance of molds, etc, to improve productivity.